PROJECTS
OVER 300 PROJECTS
FOR MAJOR GLOBAL COMPANIES
Automotive
Our journey began with a team of skilled engineers dedicated to crafting custom-built machines to meet the unique requirements of our clients. Through the development of prototypes, we laid the foundation for our activities and honed our competencies in mechanical and electrical design, software development, machine manufacturing, and assembly and commissioning.
Case: honing machines
The honing machine is a device used for processing the internal surface of semi-finished cast iron sleeves by the honing method using diamond files. By employing appropriately synchronized servo motors during processing, the internal surface of the sleeves achieves a suitable grid of scratches with specified parameters.
Plastic processing
case: polyurethane materials production - automated station
Automated station for the production of polyurethane chemical materials. Equipped with an industrial robot to execute various mold pouring trajectories. The production system manages the operation of 12 molds, each of which is independently serviced. The system fully controls the technological parameters, including temperature, pressure, flow, and trajectory.
Mining and metallurgy
case: electrochemical chromium powder production
Production of high granularity (over 325 mesh, with the possibility to increase to 1200 mesh) spherical metallic chromium powder with a purity of 99.6%, surpassing what is achievable with conventional technology;
Generation of four additional „by-products” during the process, (aluminosilicates, sodium sulfate, iron oxalate and green hydrogen) which contributes to additional revenue streams and minimize waste.
• Reduced environmental impact: absence of toxins, Cr6+ and halogens, and significantly less waste (5 times) and emissions (20 times less) compered to conventional technology.
Metallurgy
case: foundry - molding sand distribution system
A system for optimizing the distribution of molding sand during the preparation of molds for the casting process was designed and implemented in the foundry industry. The system was integrated with the components of the press that compacts the molding sand inside the casting molds. This solution allows for the elimination of production defects caused by imperfections in the castings resulting from surface contamination of the molds.
Medtech
case: protective masks assembly line
Assembly and testing line for the functionality and sealing integrity of a protective device intended for people working in dusty environments. The assembly process requires the use of numerous components, which are taken from dedicated bins and subjected to sequential assembly. The order of picking and assembling parts is strictly defined and supervised by the line controller. An industrial robot equipped with an advanced vision system for recognizing and controlling the quantity and quality of the applied adhesive is used to apply adhesive paths to the unit's casing.
Retail
case: optimizing the transport of irregularly shaped flat packages
We developed a prototype station tailored to the client’s needs. Field testing showed up to 50% more packages could be packed without damaging trolley walls. With our solution, the client can load more per trolley, reducing trailer usage and cutting transport frequency on key routes.
Car parts
case: robotic station for precise lubrication
To support production for a new car model, the client needed a station for precise lubrication of plastic guides. We developed a robotic station with an ultra-precise dot-based grease dispensing system capable of up to 500 cycles per second, with full process control. The client met all design goals while using minimal grease and maintaining complete control over the application process.
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